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One of India’s biggest automakers integrated all 6 of its factories onto a single platform

Industry type:
Discrete Manufacturing

Received accolades from
Mahindra Group

Impact

  • The project deployed on-time and within budget with almost Zero Downtime
  • Rewarded for showcasing one of the unique solutions of its kind across the industry.

Overview

India’s largest car manufacturers wanted to consolidate machine data from all their six factories across India on a single platform.

Challenges

  • Connecting machines across multiple factories in diverse locations
  • Digitization of tool and dye shop, including the conventional punch press machines
  • Integration of overhead crane and compressor on digital platform

Strategy

  • Collection of data from varied machines (advanced and legacy) into the same platform
  • Integration of data from various factories spread across 6 locations onto a centralized platform
  • Deployment of sensors across various legacy equipment to gather actionable data
  • Integrated wireless sensors to the overhead compressor and validated data captured for actionable insights

Output

  • Centralized monitoring of line performance across locations
  • Helped benchmarking of performance metrics

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