Industry 4.0

Industry 4.0 or the "fourth Industrial revolution" as used interchangeably is the integration of computation, networking and the physical process [Cyber-physical system]. Electrono’s products and services specialize in the accurate measurement and validation of the physical process which forms the corner stone of Industry 4.0.

Focus on Industry 4.0 is a compelling strategic imperative due to the following triggers

  • Legacy Equipment's in shopfloor ranging between 5 to 50 years
  • Inability to shut down production to rebuild
  • Trace-ability, Genealogy, First-In-First-Out of the products manufactured
  • Consolidating data from different types of control system
  • Project cost due to multiple IT layers
  • Inability to compute OEE at multiple levels [Machine level, Line level, Shop level]
industry-4-0-technology-illustration-automation-data-exchange-system

Industry 4.0 solution acts as a single source of truth for all emerging and continuing risks within your enterprise and helps to achieve the following:

  • Analytical capability to do historical analysis with co-relation of data for machine controllers of different makes and models
  • Automatic computation of dynamic limits for all dynamic parameters [ servo load, spindle load]
  • Ability to compute Tool life management
  • Ability to connect different makes of PLC's make and models
  • Ability to connect to Non conventional Systems like: Induction Motors, Compressors/ Blowers, Generators, Hydraulic Pneumatic systems, Overhead cranes, Transformers, Feeders, diesel generators, STP & ETP
  • Ability to compute OEE at Machine level, line level, Shop Level
  • Ability to compute MTTR, MTBF
  • Ability to establish: Trace-ability, First-In-First-Out, Genealogy
  • Ability to Integrate Sensors : Vibration, Temperature, Pressure Current, Coolant Contamination, Silos
  • Ability to seamlessly integrate with different Network Infra : IT security, LAN/WAN, Wireless, MPLS/SDWAN
  • Ability to seamlessly integrate with different Server Infra : Cloud Infra, Hybrid Cloud, Private or On- Premise
  • Ability to integrate with different Applications like : Mobile, Web, Big Data Analytics, API Integration, ERP/SAP integration/MES, AI/ML

Domain Capability

  • Metal Cutting
  • Lean-Six Sigma Implementation
  • Turning Center
  • Machining Center
  • Fleet Optimization
  • Plant Automation
  • Bulk Material Movement
  • Mass & Metal Balancing
  • Integrated Operations

Digital Shop-floor

  • Digital Manufacturing Advisory
  • Digital Manufacturing Insight (Analytics )
  • Digital Manufacturing Integrated Operations
  • Digital Manufacturing Audits
  • Digital Manufacturing Safety & Security

Key Differentiators

  • High-end business consulting
  • Smart solutions across the value chain
  • Partnerships and strategic engagements
  • Innovations inspired by customer challenges
  • Best practices and repeatable services