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AI Enabled Vision Inspection & Processing Unit

The integration of a Vision Inspection System revolutionized metal manufacturing, enhancing product quality, efficiency, and customer satisfaction. Automated inspections and advanced defect detection gave the company a competitive edge, cutting costs and improving safety.

Industry type:
Steel or Metallurgical

Impact

  • User Configurability: Allows users to configure and store numerous product settings directly.
  • Automated Detection: Ensures continuous and automatic detection of surface defects without human intervention.
  • Advanced Imaging: Provides extremely clear and sharp images using cooled thermal imaging technology.

Overview

Our client, a major integrated steel plant, faces challenges with manual surface inspection of steel plates at the New Plate Mill (NPM), RSP. This process is time-consuming, error-prone, and lacks timely feedback for defect containment. To address this, our client plan to introduce a laser-based 3D camera system for automated defect identification, enhancing efficiency and accuracy.

Challenges

  • Traditional methods struggled to detect subtle defects, risking non-compliance.
  • Advanced technologies are vital for enhancing detection and quality assurance in metal manufacturing.
  • Human inspectors faced fatigue and subjective judgment issues.

Strategy

  • Deliver reliable and consistent inspection results.
  • Tailor the system to specific manufacturing processes.
  • Verify dimensional accuracy and geometric tolerances.
  • Precisely inspect surface defects in metal components.
  • Detect and ensure product quality by identifying defects.

Outcome

  • Cost Reduction: Minimized defects saved costs on scrap materials and rework.
  • Improved Safety: Reduced human error enhanced workplace safety
  • Data-Driven Decision Making: Real-time insights facilitated proactive decision-making in manufacturing.
  • Increased Efficiency: Automated inspections saved time and labor, boosting production rates.
  • Enhanced Product Quality: Improved defect detection, ensuring higher product standards.
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